Deublin 1005 020 037

Description

Key Features

High-Pressure Capabilities: Designed for operation under high pressures, this rotary union can withstand up to 210 bar (approximately 3,000 psi). This robust design guarantees reliable performance in challenging environments.
Versatile Media Handling: The Deublin 1005 020 037 is capable of handling a wide variety of media, including water, steam, hydraulic fluids, and compressed air. This multi-functionality makes it highly suitable for diverse applications, ranging from machine tools to wind energy systems.
Speed and Efficiency: With a maximum rotational speed reaching up to 20,000 RPM, the 1005 020 037 boosts operational efficiency by enabling faster machining processes while maintaining optimal cooling and lubrication.
Durable Construction: Constructed with high-quality materials such as stainless steel and brass, this rotary union features precisely engineered mechanical seals that ensure leak-proof operation even under extreme conditions. Options for silicon carbide seals are available for applications involving abrasive or corrosive media.
Customizable: Available in various configurations and with multiple channels, the 1005 020 037 can be tailored to meet specific application requirements, ensuring optimal performance and reliability.

DEUBLIN 1005 SERIES HIGH SPEED PNEUMATIC ROTARY JOINT MACHINE SPINDLE WITH HYDRAULIC OIL ROTARY UNION

The Deublin 1005 020 037 Rotary Union is a high-performance, precision-engineered device designed to provide seamless and reliable fluid transfer in rotating machinery. With over 75 years of innovation and expertise, Deublin has established itself as the world leader in rotary union technology. This model is specifically tailored for applications requiring the transfer of coolant, hydraulic oil, and air, making it an essential component in a wide range of industrial processes.

DEUBLIN 1005 SERIES HIGH SPEED PNEUMATIC ROTARY JOINT MACHINE SPINDLE WITH HYDRAULIC OIL ROTARY UNION

Technical Specifications of DEUBLIN 1005 SERIES HIGH SPEED PNEUMATIC ROTARY JOINT MACHINE SPINDLE WITH HYDRAULIC OIL ROTARY UNION

Model: 1005 020 037
Max Pressure: 210 bar (3,000 psi)
Max Speed: 20,000 RPM
Media: Water, Steam, Hydraulic Fluids, Compressed Air
Materials: Stainless Steel, Brass
Seals: Mechanical Seals, Silicon Carbide (Optional)
Channels: Single or Multi-Channel Configurations
Temperature Range: -40°C to 200°C (-40°F to 392°F)

Applications of DEUBLIN 1005 SERIES HIGH SPEED PNEUMATIC ROTARY JOINT MACHINE SPINDLE WITH HYDRAULIC OIL ROTARY UNION

• Machine Tools: Essential for cooling and lubricating cutting tools during high-speed operations, ensuring longer tool life and higher productivity.
• Wind Energy: Used in pitch control systems for wind turbines, providing reliable operation under fluctuating conditions and harsh environmental factors.
• Automotive and Aerospace: Critical in manufacturing processes where fluid transfer is necessary, such as in engine testing, assembly lines, and other precision machinery.
• Food Processing: Designed to meet stringent hygiene standards while effectively transferring hot water or steam, ensuring safe and efficient food processing.
• Paper Mills: Ideal for transferring steam, water, and other fluids, ensuring smooth and continuous operation in paper-making machines.
• Plastic Processing: Used for cooling and heating molds, ensuring consistent temperature control and high-quality product output.
• Textile Industry: For dyeing and finishing processes, providing reliable and efficient fluid transfer to maintain high production standards.
• Aerospace and Defense: Reliable in hydraulic and pneumatic systems, ensuring the proper function of critical components in aircraft and military vehicles.

DEUBLIN 1005 SERIES HIGH SPEED PNEUMATIC ROTARY JOINT MACHINE SPINDLE WITH HYDRAULIC OIL ROTARY UNION

FAQ 

Q1. What are the key features of the Deublin 1005 020 037 Rotary Union?
A1: It is designed with several key features, such as Versatile Media Handling/High-Pressure Capabilities/High-Speed Operation/Durable Construction/Customizable.
Q2. What are the common applications of the Deublin 1005 020 037 Rotary Union?
A2. It is widely used in various industries,such as Machine Tools/Wind Energy/Automotive and Aerospace/Food Processing/Paper Mills/Plastic Processing/Textile Industry and Aerospace and Defense.
Q3. How does the Deublin 1005 020 037 Rotary Union handle high pressures?
A3. It is designed to handle high pressures up to 210 bar (3,000 psi) through Precision Engineering and High-Quality Materials/Advanced Seals.
Q4. What maintenance is required for the Deublin 1005 020 037 Rotary Union?
A4. Regular maintenance is crucial for the longevity and performance of the Deublin 1005 020 037 Rotary Union: Inspection/ Lubrication/ Cleaning /Replacement of Worn Parts and Pressure Testing.
Q5. How do I select the right Deublin 1005 020 037 Rotary Union for my application?
A5. Consider the following factors: Fluid Type: Ensure the union is compatible with the type of fluid being transferred.
– Temperature and Pressure: Choose a union rated for the operating temperature and pressure.
– Flow Rate: Select a union that can handle the required flow rate.
– Rotation Speed: Ensure the union can operate at the required rotational speed.
– Mounting Configuration: Choose the appropriate mounting style (e.g., flange, threaded).
– Number of Passages: Determine if a single or multi-channel configuration is needed.
Q6. What are the benefits of using the Deublin 1005 020 037 Rotary Union?
A6. The benefits include: Reliability: High-quality construction ensures long-term reliability.
– Efficiency: Minimizes downtime and reduces maintenance costs.
– Versatility: Suitable for a wide range of applications and environments.
– Customization: Can be tailored to meet specific application needs.
– Global Support: Deublin offers extensive technical support and a global distribution network.
Q7. What are the common issues with the Deublin 1005 020 037 Rotary Union and how to troubleshoot them?
A7. Common issues and troubleshooting steps include Leakage: Check seals for wear or damage and replace if necessary. Ensure connections are tight.
– Excessive Wear: Inspect bearings and replace worn parts. Ensure proper lubrication.
– High Friction: Check for proper alignment and cleanliness. Lubricate as needed.
– Alignment Issues: Ensure the union is properly aligned with the mating surfaces.
– Contamination: Keep the union and surrounding area clean to prevent contamination.
Q8. How do I install the Deublin 1005 020 037 Rotary Union?
A8. Installation steps typically include Preparation: Clean the installation area and ensure all components are free of debris.
-Alignment: Align the rotary union with the mating surfaces.
-Mounting: Secure the union using the appropriate mounting method (e.g., flange, threaded).
-Connection: Connect the fluid lines to the union, ensuring proper sealing.
– Testing: Perform a pressure test to check for leaks and proper function.
Q9. What are the temperature ranges the Deublin 1005 020 037 Rotary Union can handle?
A9. It is designed to operate within a wide temperature range: Minimum Temperature**: -40°C (-40°F); Maximum Temperature**: 200°C (392°F).