Deublin 1109-010-165

Description

Key Features 

• Single Passage Design: Specifically designed for transferring either coolant or MQL, allowing for versatile application in machine tools.
• Pop-Off Technology: This patented technology enables unlimited dry running without media pressure, providing operational flexibility and reducing maintenance needs.
• Full-Flow Design: The rotary union features a full-flow design that eliminates obstructions, preventing the trapping of chips or debris during operation.
• Easy Installation: Equipped with a bearing-supported threaded rotor, installation is straightforward and efficient, ensuring minimal downtime.
• Dual Angular Contact Ball Bearings: Designed with dual ABEC 7 (ISO class P4) angular contact ball bearings for enhanced stability and performance under high speeds.
• Labyrinth System Protection: A labyrinth seal system with large vents protects the bearings from contaminants, ensuring smooth operation and extending service life.
• Durable Construction: The balanced mechanical seals made from silicon carbide provide exceptional durability even under challenging conditions. The anodized aluminum housing resists corrosion, enhancing the product’s longevity.

Deublin 1109-010-165 Rotary Union

The Deublin 1109-010-165 Rotary Union is a high-performance component designed for efficient fluid transfer in various industrial applications. This rotary union is engineered to handle coolant and Minimum Quantity Lubrication (MQL) with ease, making it an essential part of modern machining processes. With its innovative features and robust construction, the Deublin 1109-010-165 ensures reliability and longevity in demanding environments.
Technical Specifications of deublin 1109-010-165 Rotary UnionPart Number 1109-010-165
Supply Connection 3/8″-18 NPT
Rotor Connection 5/8″-18 UNF LH
Overall Length 135 mm (5.315 inches)
Housing Diameter 53.5 mm (2.106 inches)
Maximum Pressure (Coolant) 103.4 bar (1500 psi)
Maximum Pressure (MQL) 10 bar (150 psi)
Maximum Speed 20,000 RPM
Maximum Flow Rate (Coolant) 21.6 GPM (81.8 L/min)
Maximum Flow Rate (MQL) 72.1 CFM (2040 L/min)
Operating Temperature Up to 71°C (160°F)

The Deublin 1109-010-165 Rotary Union offers several key benefits:
Unlimited Dry Running Capability: The patented Pop-Off™ technology allows the rotary union to operate without media pressure, enabling unlimited dry running. This feature is particularly beneficial in applications where coolant supply may be interrupted, reducing the risk of damage to the machinery.
High Flow Rate: With a maximum flow rate of 21.6 gallons per minute (GPM), the Deublin 1109-010-165 ensures efficient coolant delivery, which is crucial for maintaining optimal temperatures during machining processes. This capability helps in preventing overheating and prolonging tool life.
Durable Construction: The rotary union is built with balanced mechanical seals made from silicon carbide, which provide superior resistance to wear and heat accumulation. This durability translates to a longer service life, even under challenging operating conditions.
Corrosion Resistance: The anodized aluminum housing resists corrosion, making the rotary union suitable for use in environments where exposure to coolant and other fluids is common. This feature enhances the longevity of the product.
Easy Installation: Designed with a bearing-supported threaded rotor, the Deublin 1109-010-165 is easy to install and replace, minimizing downtime during maintenance or setup changes.
Labyrinth Seal Protection: The incorporation of a labyrinth system with large vents protects the internal ball bearings from contaminants, ensuring smooth operation and reducing maintenance needs over time.
Versatile Application: This rotary union can transfer various media types, including water-based coolants and Minimum Quantity Lubrication (MQL). Its versatility makes it suitable for different machining operations, including milling and turning.
High-Speed Performance: Capable of operating at speeds up to 20,000 RPM, the Deublin 1109-010-165 is ideal for high-speed machining applications, ensuring efficient performance without compromising reliability.
Reduced Maintenance Costs: The combination of durable materials, advanced sealing technology, and easy installation leads to lower overall maintenance costs, making it a cost-effective solution for manufacturers.
Compact Design: The rotary union’s compact design allows for easy integration into existing machinery setups without requiring significant modifications, making it an ideal choice for upgrading or replacing older systems.FAQ 

What is the Deublin 1109-010-165 Rotary Union?
The Deublin 1109-010-165 is a rotary union designed for transferring coolant and Minimum Quantity Lubrication (MQL) in various industrial applications. It features advanced engineering to ensure efficient fluid transfer while maintaining high performance under demanding conditions.
What are the specifications of the Deublin 1109-010-165?
This rotary union has a supply connection of 3/8″-18 NPT and a rotor connection of 5/8″-18 UNF LH. It supports a maximum pressure of 103.4 bar (1500 psi) for coolant and 10 bar (150 psi) for MQL, with a maximum speed of 20,000 RPM and an overall length of 135 mm.
What applications is the Deublin 1109-010-165 suitable for?
The rotary union is ideal for use in CNC machining centers, milling machines, and turning machines where efficient coolant delivery is required. It is particularly effective in applications that involve high-speed machining processes.
What are the benefits of using the Deublin 1109-010-165?
Key benefits include unlimited dry running capability due to Pop-Off technology, high flow rates, durable construction with silicon carbide seals, easy installation, reduced maintenance costs. Its design allows for smooth operation even under high pressures and speeds.
How does the Pop-Off™ technology work?
Pop-Off™ technology allows the rotary union to operate without media pressure, enabling it to run dry without damage. This feature enhances operational flexibility, especially in situations where coolant supply may be intermittent.
What maintenance is required for the Deublin 1109-010-165?
Regular inspections for wear and tear are recommended, along with ensuring that any coolant or lubrication media used is clean to maintain optimal performance. The design facilitates easy access for maintenance tasks.
Is customization available for the Deublin 1109-010-165?
Yes, Deublin offers customization options for their rotary unions, allowing modifications to accommodate specific application requirements regarding pressure, speed, or media types.
What materials are used in the construction of the Deublin 1109-010-165?
The rotary union features durable materials including an anodized aluminum housing that resists corrosion and balanced mechanical seals made from silicon carbide for enhanced durability and performance under challenging conditions.
What is the weight of the Deublin 1109-010-165?
The weight of this rotary union is approximately 1.400 lbs (0.635 kg), making it lightweight and easy to integrate into existing machinery setups without significant structural modifications.